Produktai skirti apdorojimo užsakymų grąžinimas (41)

Processos de secagem com geradores de ar quente totalmente configuráveis ​​em fluxo e pressão de ar Os geradores de ar quente AGM são unidades que funcionam de forma totalmente autônoma, dispensando elementos dissipadores de calor, o que reduz os custos de aquisição e instalação. Podem funcionar a gasóleo, gás natural ou gás propano e a sua função baseia-se no aquecimento do ar aspirado pelos ventiladores e no encaminhamento do ar quente para o interior da divisão para que seja aquecido ou seco. Seu design permite a aplicação de todos os tipos de ventiladores de baixa, média ou alta pressão de acordo com a necessidade de cada instalação. As principais vantagens sobre outros sistemas de aquecimento são: - Redução dos custos de aquisição e instalação. - Sistema de aquecimento ou secagem muito rápido. - A difusão do ar pode ser direta ou pode ser aplicada uma rede de dutos. - 90% de eficiência de combustão.

•Automatic and modular workstations for the production of muffins, cupcakes and other bakery products. •Modular lines consist of a series of machines prepared to flexibly meet your requirements. Mono-production or multi-production, mid-range or industrial, depending on your needs. •By studying your product and desired output we can create a workstation to suit your needs. The configurations are very versatile, allowing to extend the working line to increase production or diversify the product. •MODULES: Tray Loader + Capsuling Machine + Muffin Dispenser / Cupcake Dispenser / Pastry Dispenser + Topping Dispenser + Injector of already baked product. •The technical specifications vary depending on the modules and the final configuration of the line, please ask for a personalised quotation for the details of your desired line.

Los productos ecológicos de Explatec S.L. representan un compromiso firme con la sostenibilidad y el cuidado del medio ambiente. Fabricados con polietileno 100% reciclable, estos productos incluyen films, láminas y bolsas que se descomponen completamente sin perjudicar el entorno. Ideales para empresas que buscan reducir su huella de carbono, los productos ecológicos de Explatec ofrecen una solución responsable y eficiente para el embalaje y la protección de mercancías. En Explatec S.L., nos especializamos en la producción de productos ecológicos, utilizando tecnología avanzada para garantizar un producto duradero y confiable. Nuestro compromiso con la sostenibilidad se refleja en el uso de materiales reciclables, contribuyendo a la protección del medio ambiente. Con más de 30 años de experiencia en el sector, ofrecemos un servicio personalizado y flexible, asegurando la satisfacción de nuestros clientes y adaptándonos a las cambiantes necesidades del mercado.

Mechanized parts for machinery for production, packaging and packaging lines.

El huevo entero líquido ecológico pasteurizado es una opción ideal para la industria alimentaria que busca productos sostenibles y de alta calidad. Este producto garantiza frescura y seguridad en cada uso, simplificando el trabajo en la cocina al no ser necesario cascar ni batir el huevo. Es perfecto para una amplia variedad de aplicaciones culinarias, desde salsas hasta postres, manteniendo siempre el sabor y la textura del huevo fresco. Disponible en diferentes formatos de envasado, este producto se adapta a las necesidades de cualquier negocio que valore la sostenibilidad y la calidad. Su versatilidad y facilidad de uso lo convierten en un ingrediente esencial para chefs y cocineros que buscan eficiencia y calidad en sus preparaciones, al tiempo que apoyan prácticas sostenibles.

Industrial drying processes, post-harvest treatment of fruits and vegetables, paint booths Our hot air generators for industrial drying processes can run on diesel or gas and develop a heating power of 50 to 390 kW. The hot air supplied to the drying process has a thermal jump from 18 ° C to 30 ° C and a large supply of air for rapid drying without altering the physical properties of the product. For other types of drying where a higher temperature is required, we can carry out a specific study. The range is made up of different models with thermal jumps, flow rates and air pressures suitable for any type of drying. MM-H Thermal jump from 28-30 °C with available air pressure from 150 Pa. MM-W Thermal jump from 28-30 °C with available air pressure from 150 Pa. CP Thermal jump from 18-20 °C and available air pressure from 200 Pa.

Procédés de séchage industriel, traitement post-récolte des fruits et légumes, cabines de peinture Nos générateurs d′air chaud pour procédés de séchage industriels peuvent fonctionner au diesel ou au gaz et développer une puissance de chauffage de 50 à 390 kW. L′air chaud fourni au processus de séchage a un saut thermique de 18 °C à 30 °C et une grande quantité d′air pour un séchage rapide sans altérer les propriétés physiques du produit. Pour les autres types de séchage où une température plus élevée est requise, nous pouvons réaliser une étude spécifique. La gamme se compose de différents modèles avec sauts thermiques, débits et pressions d′air adaptés à tout type de séchage. MM-H Saut thermique de 28-30 °C avec pression d′air disponible de 150 Pa. MM-W Saut thermique de 28 à 30 °C avec pression d′air disponible de 150 Pa. CP Saut thermique de 18-20 °C et pression d′air disponible de 200 Pa.

CHARACTERISTICS OF THE MACHINES: -Production line consisting of six stations: oTray loader. oContainer dispenser. oCandy dispenser. oCooling tunnel. oCustard dosing unit. oThermosealing unit. -At the beginning of the line we manually place the trays in the loader. -In the next module, the dispenser automatically places the flan containers in the different positions of the tray. -The next unit is a dosing unit with which the caramel is dosed at a temperature of 170°C. -The trays pass through a tunnel with several fans to cool the caramel. -Afterwards we dose the custard. -Finally the unit for thermo-sealing the containers. ADVANTAGES: -Automated production for high volume production. -Six preparations are completed in a reduced space. -Safety in the work process.

PRODUCT: -Lasagne with respective layers of pasta, bolognese, béchamel and cheese on top. -Two product sizes. MACHINE CHARACTERISTICS: -Three distinct zones connected by conveyor belts: oCutting area for the pasta sheet, placed by the operators in the moulds. oDosing area with five multi-purpose dosing machines, alternately positioned to apply the different layers of the lasagne. Volumetric dosing, equipped with servomotor for a homogeneous dosage. o Spun cheese dosing area. -From the control panel and by means of a touch screen we configure the speeds and accelerations of each belt to comply with the desired production. ADVANTAGES -Automated production for high volume processing. -All the processes are completed in a reduced space. -The entire line is easily disassembled for easy and effective cleaning, and its components are suitable for cleaning with pressurised water.

Processus de séchage avec générateurs d′air chaud entièrement configurables en débit et en pression d′air Procédés de séchage industriel de 43 à 145 kW - AGM Procédés de séchage industriel de 43 à 145 kW - AGM Ref.: AGM Processus de séchage avec générateurs d′air chaud entièrement configurables en débit et en pression d′air Les générateurs d′air chaud AGM sont des unités qui fonctionnent de manière totalement autonome, ils n′ont pas besoin d′éléments dissipateurs de chaleur, ce qui réduit les coûts d′acquisition et d′installation. Ils peuvent fonctionner au diesel, au gaz naturel ou au gaz propane et leur fonction est basée sur le chauffage de l′air aspiré par les ventilateurs et la conduite de l′air chaud à l′intérieur de la pièce à chauffer ou à sécher. Sa conception permet d′appliquer tous les types de ventilateurs basse, moyenne ou haute pression en fonction des besoins de chaque installation.

Processos de secagem industrial, pós-colheita de frutas e vegetais, cabines de pintura Nossos geradores de ar quente para processos de secagem industrial podem funcionar com diesel ou gás e desenvolver uma potência de aquecimento de 50 a 390 kW. O ar quente fornecido para o processo de secagem tem salto térmico de 18 ° C para 30 °C e grande suprimento de ar para secagem rápida sem alterar as propriedades físicas do produto. Para outros tipos de secagem em que seja necessária uma temperatura superior, podemos realizar um estudo específico. A gama é composta por diferentes modelos com saltos térmicos, caudais e pressões de ar adequados para qualquer tipo de secagem. MM-H Salto térmico de 28-30 °C com pressão de ar disponível de 150 Pa. MM-W Salto térmico de 28-30 °C com pressão de ar disponível de 150 Pa. CP Salto térmico de 18-20 °C e pressão do ar disponível de 200 Pa.

PRODUCT Elongated biscuit made of spongy dough with almond strips on the surface. Deposited in 450x900mm trays with 7 pieces per tray. The biscuit expands in the oven. CHARACTERISTICS OF THE MACHINES: -Production line composed of two stations: oGTF biscuit and biscuit dough dosing and forming machine. oTape topping unit. -The operator places the tray with moulds at the beginning of the conveyor and picks it up full at the end. -Afterwards he places it on the baking trolley. -Excess almond that has not stuck to the biscuit is recovered. -Moulds can be changed to make products with different number of fixed or rotating nozzles; smooth or curled. -Option to make other types of products in semi-liquid or hard dough. ADVANTAGES -Improved dosage, uniform pieces, faster production. -The dough does not degas. -Better ergonomics for the operator. -Removable head allowing complete cleaning and disinfection.

MACHINE CHARACTERISTICS: •Production line consisting of four stations: - Two automatic injectors. - One automatic dosing machine for chocolate coating. - Unit for spreading the topping on top of the coating. •A single urn keeps the injectors and the dosing machine heated, so that the product is kept at a stable temperature at which the dosing is smooth and trouble-free. •The line is no more than 5 metres long and can be operated by a single person at the start of the conveyor. •A double conveyor belt system moves the trays with the completed product to the start of the line. ADVANTAGES •High degree of automation in a small space, 5 metres. •Handled by a single operator. •Uniformity in the product.

PRODUCT: -Panettone 18cm in diameter and 22cm high. -The dulce de leche is injected hot. CHARACTERISTICS OF THE MACHINE: -Injector adapted to the dimensions of the product with precise injection regulation. -The whole injector block, including the tank, nozzles and needles, is located inside a heated tank that keeps the product at a constant temperature of 40ºC. -Smooth belt conveyor with markings to place the panettones by hand and a scraper at the end to clean any remaining dough. -The machine injects four panettones at the same time and the injection is driven by a servomotor. ADVANTAGES: -Ease of use. The operator places the panettones on the marked belt and collects them at the end of the process. -Quick and easy cleaning thanks to the scraper and the removable head for complete cleaning and disinfection. -Safety in the working process. -Production increase: 400% depending on working conditions and parameters.

Procesos de secado con aire caliente para postcosecha y cabinas de pintura - Procesos de secado con aire caliente ideales para el secado de frutas y verduras, cabinas de pintura o procesos de secado industriales. Disponemos de equipos con funcionamiento a gasóleo o gas de 50 a 390 kW de potencia calorífica. Nuestros equipos son totalmente autónomos y no precisan de elementos para disipar el calor. Al aportar una gran cantidad de aire caliente con un salto térmico de 18°C a 30°C ofrecemos un secado rápido sin alterar las propiedades físicas del producto a secar. La gama está compuesta de distintos modelos con saltos térmicos, caudales y presión del aire adecuados para cualquier tipo de secado. MM-H Salto térmico de 28-30°C con presión de aire disponible de 110 a 270 Pa. MM-W Salto térmico de 28-30°C con presión de aire disponible de 140 a 270 Pa. CP Salto térmico de 18-20°C y presión de aire disponible de 160 Pa a 280 Pa.

Plastic automotive parts are an advantageous alternative to other traditionally used materials. Polypropylene or PP, as well as other materials such as PEEK or PPS, offer specific properties for this industry, such as resistance to high temperatures or friction. 

PRODUCT: -Diversity and complexity of products: -Living element: variable volume and shape. -Delicate and fragile: easy to damage during handling. Coated with gelatine, chocolate, etc. -Unsteady: Lightweight, easily dislodged. CHARACTERISTICS OF THE MACHINES: -Versatile production line that can operate with different types of trays and papers. -An Omron technology robot arm allows us to increase the versatility and efficiency of the whole line, as the same robot can work with different tray formats. -A dispenser for muffin and fiancée capsules that places the capsules on the tray. -A muffin dispenser with seven nozzles, with volumetric dose regulation. -Two interchangeable seed dispensers. ADVANTAGES -Uniformity of the product. -The automation of the whole allows us to obtain a production of approximately 8,400 macarons/hour or more than 8,000 units/hour in muffins, madeleines or financée.

-INJECTOR MACHINE FOR FILLING cream, chocolate, jam, marmalade, dulce de leche, etc. into muffins, muffins, croissants and other bakery products in the same baking tray, avoiding unnecessary handling of the product. -For medium and large productions depending on the degree of automation of the bakery. 170-230 trays/h, approx. -Fully automatic: tray advancement, positioning for filling and tray outfeed. -The volumetric dosing of the product is exact and guarantees the same dose in all the injector needles. -The dosing control allows a very accurate weight regulation and the ease of working with a wide variety of fillings. -Different configuration elements of the machine can be modified according to the customer's needs: number of injection nozzles and distance between them, special injection needles, width of special trays, etc.

MACHINE CHARACTERISTICS: -Production line consisting of three stations: oInjector with three rows of nozzles to inject 27 croissants simultaneously, and with three needles per nozzle so that the product is well distributed. oGelatine station that impregnates the croissants with gelatine. oTopping unit with ribbon for the chocolate chips to fall onto the product and get stuck in the gelatine layer. -Injection quantity and injection speed are set on the screen, allowing a more precise adjustment. -Between the injection belt and the gelatine belt, which is made up of cords, there is a transfer belt so that the croissants fall correctly in position and without turning, and are stacked for the gelatine shower. ADVANTAGES -Automated production for high volume production. -Three processes are completed in a reduced space.

These materials offer numerous advantages when working with them, which is why they are increasingly being used in comparison to other alternatives such as metals. Technical applications require parts with very specific features. Research and development thus play an important role in obtaining innovative items.

CLEANLY DOSES AND INJECTS FOOD MASSES OF DIFFERENT DENSITIES AND CHARACTERISTICS: viscous, liquid, soft, creamy, dense, sugary, etc. THE MIXTURE CAN HAVE SOLID PARTICLES INCORPORATED. For small and medium productions, although they can also be integrated into a working line or conveyor to achieve a higher degree of automation. IDEAL FOR DISPENSING PRODUCTS SUCH AS: muffins, plum-cakes, tartlets, custards, jams, sauces, fruit fillings, delicate fillings such as mousse, salad dressings, soups, Russian salad, creams with cereals, dairy products, etc. A WIDE RANGE OF ACCESSORIES AND DOSING OUTPUTS provide versatility when working with different products efficiently: mould conveyor, hose and hand gun, transfer pump, rotary cutting gun, injector nozzles, elevator, etc., elements that will make your work more precise.

Los generadores de aire caliente AGM son equipos que funcionan de forma totalmente autónoma, no necesitan elementos disipadores del calor, lo que reduce los costes de adquisión e instalación. Pueden funcionar con gasóleo, gas natural o gas propano y su función se basa en calentar el aire aspirado por los ventiladores e impulsar el aire caliente en el interior del recinto a calentar o a secar. Su diseño, permite aplicar todo tipo de ventiladores de baja, media o alta presión según las necesidades de cada instalación. Las principales ventajas frente a otros sistemas de calefacción son: - Reducción de costes de adquisición e instalación. - Sistema muy rápido de calefacción o secado. - La difusión del aire puede ser directa o se puede aplicar una red de conductos. - Rendimiento de combustión del 90%. - Posibilidad de suministro con ventiladores de baja, mediana o alta presión.

Our services also include the repair of plastic parts and their replacement if necessary, spare parts and guards for various types of industrial machinery. We have the necessary machinery to produce industrial spare parts for any field. 

PRODUCT TO BE DOSED -Rice with hot milk at 70-80 ºC (liquid with solids). Chips at 70-80 ºC. -Neither of the two products can drip after dosing so as not to dirty the edge of the container. -Moulds of different diameters placed on a tray. MACHINE CHARACTERISTICS -Dosing machine with conveyor for trays with 4 outlets. -Option of cancelling each of the outlets as required. -Possibility of modifying the distance between centres to adapt to the mould. -Nozzle with anti-drip system. -The operator places the tray with moulds at the beginning of the conveyor and picks it up full at the end. -Faster and more uniform production. -Easy product changeover. -Removable head for complete cleaning and disinfection. ADVANTAGES -Improved dosing and production optimisation. -Faster and more uniform product. -Easy product changeover. -Improved ergonomics for the operator.

-Automatic DA dosing machine for 40 cm wide trays. -Due to lack of space in the bakery, one end of the conveyor can be folded down.

CHARACTERISTICS OF THE MACHINE -The characteristic of the product, a doughnut with a hole in the centre, requires a distributed dosage in the mould. Each nozzle has a shower-shaped adapter, so that the dose is distributed in the mould. -The dosing nozzles are adapted to the mould dimensions. -Six doughnuts are dosed into each tray. -Smooth conveyor belt on which the silicone trays are manually placed. Guides place the trays in the correct position. -The belt must be kept clean during production, so a scraper is included at the end of the belt to clean any remaining dough. ADVANTAGES -Speed and increase in production, up to six times more. -Uniformity in dosing. -Removable head for complete cleaning and disinfection. We also avoid the staining of the trays and their subsequent cleaning. -The operator places the trays at the beginning of the conveyor and collects them full at the end.

-INJECTOR MACHINE FOR FILLING cream, chocolate, jam, marmalade, dulce de leche, etc. into muffins, muffins, croissants and other bakery products in the same baking tray, avoiding unnecessary handling of the product. -Exact and easily adjustable volumetric dosage. -It replaces manual filling processes with great advantage: it is faster, more comfortable, more precise, it does not damage the dough, the machine does not drip and the trays do not get dirty. It turns a slow process into a semi-automatic process. -By simply placing your foot on the electric pedal, we fill a row of muffins in the tray. -The tray feed is manual. -It can be cleaned in one minute and takes up minimal space.

Units to apply topping such as chocolate pieces, sugar, peanuts, hazelnuts, grated coconut, almonds and granules on the already dosed product. -Very flexible machine, adapts to all types of topping. It works multi-product. -The topping is deposited in an outlet hopper and moves along a belt until it falls through funnels and remains on top of the product. A screed would maintain a homogeneous measure of the product on the belt. This system favours the regular depositing of the fragments throughout the product. Adjustable output speed and product flow. -There are 3 ways to adjust the dosage: -By the flusher to the deposit (mechanical). -By the speed of the belt with sugar (electronic). -By time of movement of the belt. -Modifications can be made by touch screen with different programmes depending on the product. -Machine that works as an independent unit. A conveyor is added and it works autonomously.

PRODUCT -Rectangular pizzas. -The machine doses the tomato evenly over the entire surface of the pizza. -Oregano is then sprinkled over the tomato. CHARACTERISTICS OF THE MACHINE -Dosing machine with customised nozzles for depositing the required dose of tomato. -To spread the tomato, rollers are positioned to spread the sauce over the length and breadth of the dough surface. -The conveyor is designed to dose three pizzas at a time and increase production. -A topping unit is positioned downstream to spread the oregano with a system of rollers so that it is spread over the entire surface. ADVANTAGES -Improved dosage and optimisation of production. -Faster and more uniform product. -Better ergonomics for the operator.

Machinery guards can be made using different manufacturing processes, always depending on the application and the customer's specifications. These include cold bending, bonding and thermoforming techniques.